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NIFS Solutions

INTEGRATED MANUFACTURING EXECUTION SYSTEM

Overview

MES(Manufacturing Execution System) is a system that manages the overall production activities from ordering products to inspecting finished products. It is a system that collects, analyzes, and monitors production processes in real time by collecting various types of information, activities, and equipment operation information.

System Flow

  • 01

    Work order

  • 02

    Process input

  • 03

    Production process

  • 04

    Quality inspection

  • 05

    Warehousing / delivery

Features and Advantages

Design is done by standardizing the process for each sector, and functions can be selectively adjusted.

  • Decrease inventory holding and see detailed inventory by grasping actual inventory status by process
  • Accurate work orders and production systems can be established
  • Efficient management of work improvement through real-time defect rate identification

Promotion goals

The goal is to secure continuous competitiveness through MES construction with 1) Creative work processing and 2) Securing a platform of change to eliminate internal inefficiencies.

Expected Effects of Introduction

  • Business operation

    • Real-time production information sharing
      • Real-time tracking of production information
      • Quality information inquiry
      • Facility utilization check
    • Increased work convenience

  • Cost management

    • Cost reduction
    • Increased productivity
    • Improvement of facility utilization rate
    • Efficient production planning facilitates resource management

  • Production and management

    • Shorter working hours
      • Shorten business hours through real-time information utilization and sharing
    • Real-time worker performance processing
    • Increase worker productivity

  • Cost management

    • Secure reliability through quality improvement
    • Shorter delivery times and transparent production information

System Configuration

Maintenance Plan

Efficient resource management

Customer relations improvement

System safety

  • Maintenance strategy

    • Post management support by the company’s technology expert group and industry experts
    • Maintenance support centered on project participants
    • Provide one-call service through unified window management

  • Maintenance procedure

    • Maintenance target
      • Application S/W
      • Introduction equipment, system S/W

  • Support scope

    • Information system operation support (inquiries, education, etc.)
    • Evaluation of operation level
    • Functional Improvement patch

  • Maintenance method

    • Maintenance type
      • On Line and On Time Service
      • On Time Service (Basic, Silver, Gold, SM method)
    • Service center dedicated consultant support

  • Service procedure

  • External support

    • Introduction H/W, S/W technical support
    • Operational technical support
    • Performance technical support
    • Mutual cooperation with technical support companies
※ SM: stands for System Maintenance, System Management and collectively refers to the resident support method

Program Function Configuration

  • Basic management

    • Product Code / customer Information
    • User code / Faulty code
    • Workplace information / facility information
    • Process order / Non-operation information
    • Defect information / quality information
    • System common code
    • Authority management
    • Menu management

  • Production management

    • Work order, production performance management
    • LOT history tracking
    • Work report by job
    • Production defects by period
    • Inventory status by period
    • Equipment operation status by period
    • Performance against plan status
    • Hourly, monthly production

  • Production process management

    • Factory performance processing
    • Defect performance processing
    • Daily production defect status
    • Production status against plan status
    • Work performance by date status
    • Production performance by equipment status
    • Non-operation by facility status
    • Process provision status

  • Production Management

    • Equipment maintenance history management
    • Equipment spare parts management
    • Equipment spare parts use management
    • Facility operation rate management
    • Operation status by facility
    • Non-operation status by facility
    • Equipment failure ranking status
    • Facility inactivity ranking status

  • Warehousing management

    • Barcode issuance (semi-finished product)
    • Barcode issuance (product)
    • Barcode issuance (return)
    • Receipt request
    • Receipt inspection
    • Receipt confirmation
    • Receipt standby management
    • Redzone receipt (terminal)

  • Barcode management

    • Material in/out
    • Product in/out
    • Process transfer
    • Process inspection
    • Physical inventory inquiry

  • Production status monitoring

    • Process operation status
    • Facility operation status
    • Order preparation status
    • Inventory status
    • Performance against plan status

  • Quality management

    • Import process inspection request
    • Shipment import inspection request
    • Process shipment defect inspection
    • Defect status by product
    • Inspection equipment interlocking

  • Shipping Management

    • Delivery request, inspection
    • Confirmation of delivery
    • Shipping status
    • Daily status
    • Shipment transfer status

  • Inventory Management

    • Inventory history management
    • Cell monitoring
    • Status by product
    • Long-term inventory status
    • Product warehouse monitoring